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2 Layer Rigid-Flex PCB Imapereka Yankho la Magalimoto a Gear Shift Knob

Kodi 2 Layer Rigid-Flex PCB ndi chiyani?

Kuti mumvetsetse kuthekera kwenikweni kwa 2-layer rigid-flex PCB, munthu ayenera kumvetsetsa kapangidwe kake ndi kapangidwe kake. Amapangidwa pophatikiza zigawo zokhazikika zozungulira ndi zigawo zosinthika, ma PCB awa amapereka yankho lapadera la mapangidwe ovuta amagetsi. Kuphatikiza kwa zigawo zolimba komanso zosinthika kumawonjezera kukhazikika, kudalirika komanso kusinthika.

Gawo lolimba la PCB limapereka mphamvu ndi kukhazikika, zomwe zimapangitsa kuti zikhale zoyenera kwa zigawo za nyumba zomwe zimafuna malo okhazikika. Kumbali ina, gawo losinthika limalola kupindika ndi kupindika, ndikupangitsa kuti ikhale yoyenera kugwiritsa ntchito malo olimba kapena kuyenda kosalekeza. Mwa kuphatikiza mosasunthika zigawo zolimba komanso zosinthika, opanga amatha kupanga zida zamagetsi zovuta zomwe zimakhala zopepuka komanso zophatikizika.

 

Mlandu Wogwiritsa Ntchito 2-layer Rigid-Flex Board mu Automotive Gear Shifter

Kodi Automotive Shift Kno ndi chiyani?

Gear shifter knob, yomwe imadziwikanso kuti gear lever kapena shifter, ndi chogwirira chomwe dalaivala amagwiritsa ntchito kuti agwiritse ntchito magiya osiyanasiyana m'galimoto yotumizira anthu. Nthawi zambiri imakhala pakatikati pagalimoto, pafupi ndi dzanja la dalaivala. Ngakhale zingawoneke ngati gawo laling'ono losawoneka bwino lagalimoto yanu, kusankha kondomu yoyenera kumatha kukulitsa luso lanu loyendetsa.

 

Momwe 2 Layer Rigid-Flex PCB Imaperekera Njira Yothetsera Magalimoto a Gear Shift Knob?

Capel's 2-layer rigid-flex PCB Yogwiritsidwa Ntchito ku Car Gear Shift Knob

Ngati mukuyang'ana njira yodalirika komanso yapamwamba kwambiri yosinthira zida zamagalimoto anu, musayang'anenso pa Capel's 2-layer rigid-flex PCB. Ukadaulo wapamwamba komanso wotsogolawu ukusintha makampani opanga magalimoto, kupereka magwiridwe antchito komanso kukhazikika.

PCB yathu yokhazikika yokhazikika idapangidwa kuti igwiritsidwe ntchito pazitsulo zosinthira zida zamagalimoto, kuwonetsetsa kuti nthawi zonse muziyendetsa. Ndi kumatira kwake kwakukulu komanso kudalirika, mutha kukhulupirira kuti PCB yathu idzapirira zovuta kwambiri ndikupitiliza kuchita bwino kwambiri.

 

Kuchita Kwapamwamba ndi Kusinthasintha:

Kuphatikiza pakuchita bwino kwambiri, PCB yathu yolimba-flex ili ndi maubwino ena angapo omwe amapangitsa kuti ikhale yabwino kwa zida zosinthira zida zamagalimoto. Choyamba, kusinthasintha kwake kumapangitsa kuti zigwirizane ndi mawonekedwe apadera a nyumba zosinthira, kukulitsa kugwiritsa ntchito malo ndikuchepetsa kulemera. Kusinthasintha kumeneku kumapangitsanso kukhazikitsa kosavuta komanso kumachepetsa chiopsezo cha kuwonongeka pa msonkhano.

Konzani Kukhulupirika kwa Signal ndi Kuchepetsa Kusokoneza kwa Electromagnetic (EMI):

 

Kuphatikiza apo, ma PCB athu olimba osinthika adapangidwa kuti akwaniritse kukhulupirika kwa ma siginecha ndikuchepetsa kusokoneza kwamagetsi (EMI). Izi zimatsimikizira kulankhulana kodalirika pakati pa makina osinthika ndi machitidwe oyendetsa galimoto, zomwe zimapangitsa kuti pakhale kusintha kosalala, kolondola kwa gear.

Kuthekera Kwakachulukidwe Koyenda Kwambiri:

 

Kuphatikiza apo, kuthekera kwapang'onopang'ono kwa ma board athu a Circuit kumalola kuphatikiza kwa masensa osiyanasiyana ndi masiwichi kuti apititse patsogolo magwiridwe antchito a chosinthira. Komanso, madera athu pcb amapangidwa ntchito luso patsogolo ndi ndondomeko okhwima khalidwe kulamulira. Kuchokera pa prototype mpaka kupanga, gulu lathu lodziwa zambiri limawonetsetsa kuti PCB iliyonse imakwaniritsa miyezo yapamwamba kwambiri komanso magwiridwe antchito. Kuyang'ana mwatsatanetsatane uku kumatsimikizira kuti PCB yathu yolimba-yosinthika yamakona amagalimoto idzachita bwino kwa zaka zikubwerazi.

Makhalidwe Apamwamba Omatira:

Chimodzi mwazinthu zodziwika bwino za bolodi yathu ya PCB ndizomwe zimamatira kwambiri. Izi zimalola kuphatikizika kosasunthika mu knob yosinthira giya, kuwonetsetsa kuti imakhalabe pamalopo ngakhale pamayendedwe ovuta kwambiri. Simuyenera kuda nkhawa kuti PCB imasuka kapena kupangitsa kusokoneza kulikonse pakuyendetsa kwanu. Ndi Capel's 2-layer regid-flex PCB, mutha kuyendetsa molimba mtima komanso mtendere wamumtima.

Kukhalitsa Kwabwino Kwambiri:

Kuphatikiza pa zinthu zomatira kwambiri, PCB yathu ya 2-layer rigid-flex ili ndi zabwino zina zingapo zomwe zimakulitsa luso loyendetsa. Choyamba, zinthu zapamwamba za bolodi yathu yosindikizidwa zimatsimikizira kulimba kwambiri. Amapangidwa kuti athe kupirira kutentha kwambiri, kugwedezeka komanso kupsinjika kwamakina komwe kumachitika pamagalimoto. Izi zikutanthauza kuti ngakhale panthawi yoyendetsa galimoto kapena ulendo wapamsewu, PCB idzapitirizabe kuchita bwino, kukupatsani kusuntha kodalirika komanso kosasokonezeka.

Chitetezo Chapamwamba:

 

Kuphatikiza apo, mabwalo athu osindikizidwa ali ndi zida zachitetezo chapamwamba. Ili ndi chitetezo chodzitetezera ku overvoltage, overcurrent, and electrostatic discharge (ESD). Kutetezedwa uku kumatsimikizira kutalika kwa PCB ndi zida zolumikizidwa, kuteteza kuwonongeka kapena kulephera komwe kungakhudze luso lanu loyendetsa.

Kuphatikiza :

 

Kuphatikiza apo, PCB yathu ya 2-layer rigid-flex PCB idapangidwa kuti ikwaniritse kagwiritsidwe ntchito ka malo mkati mwa knob. Ndizophatikizana komanso zopepuka, zomwe zimapangitsa kuti mapangidwe azisinthasintha komanso kuphatikiza kosavuta ndi zida zina zamagetsi. Izi zimawonetsetsa kuti chosinthacho chimasunga mawonekedwe ake owoneka bwino komanso owoneka bwino popanda kusokoneza magwiridwe antchito kapena magwiridwe antchito.

Pomaliza, ma board athu osinthika okhazikika amadutsa pakuyesa mozama komanso njira yowongolera kuti akwaniritse miyezo yamakampani ndikupitilira zomwe makasitomala amayembekeza. Ndife odzipereka kuzinthu zapamwamba kwambiri, ndipo mutha kukhulupirira PCB yathu ya 2-layer rigid-flex flex ichita bwino kwambiri, ndikukupatsani mwayi wosinthika, wodalirika.

Kudalirika Kwambiri:

Kuphatikiza pa kumatira kwake kwakukulu, PCB yathu imadziwikanso chifukwa chodalirika kwambiri. Timamvetsetsa kufunikira kokhala ndi kowuni yosinthira giya yomwe imagwira ntchito mosalekeza komanso yosalephera mosayembekezereka. Ichi ndichifukwa chake PCB yathu yolimba-flex imayesedwa mwamphamvu kuti iwonetsetse kudalirika kwake. Kuchokera pakuyezetsa kogwira ntchito kupita ku zofunikira zololera, sitisiya mwala wosasunthika potsimikizira mtundu wa mankhwala athu.

Kuti tiwonetsetse kudalirika kwakukulu kwa ma board a rigid-flex, timagwiritsa ntchito kuyesa kwathunthu komanso kutsimikizika kwamtundu. Njirayi imayamba ndikuyesa magwiridwe antchito, pomwe PCB iliyonse imawunikidwa mozama kuti iwonetsetse kuti ikuchita monga momwe amafunira. Izi zikuphatikiza kuyesa kulumikizidwa kwake kwamagetsi, kukhulupirika kwa ma siginecha, komanso kugwirizana ndi zigawo zina.Kuphatikiza pakuyesa magwiridwe antchito, ma board athu osasunthika amayesedwa mozama zachilengedwe. Izi zimaphatikizapo kuwawonetsa kuzinthu zosiyanasiyana monga kutentha kwambiri, chinyezi, kugwedezeka komanso kupsinjika kwamakina. Potengera zochitika zenizeni zapadziko lonse lapansi, titha kutsimikizira kuti PCB yathu imatha kupirira zovuta zomwe zimakumana ndi kowuni yosinthira.

Chitani pa Mulingo Wapamwamba:

 

Kuphatikiza apo, njira yathu yotsimikizira zaubwino imaphatikizanso zofunikira zololera. Timagwiritsa ntchito njira zapamwamba zopangira ndikutsata miyezo yamakampani kuti tiwonetsetse kuti ma board athu ozungulira okhazikika amakwaniritsa zofunikira. Mlingo uwu mwatsatanetsatane amaonetsetsa kuti matabwa athu pcb zonse kuchita pa mlingo wapamwamba ndipo musapatuke pa ntchito anafuna. Kuti tiwonjezere kudalirika, timagwiritsanso ntchito njira zopangira zolimba. Mainjiniya athu amakonza masanjidwe a PCB mosamala, kulabadira zinthu monga kuyika kwa chigawocho, kayendetsedwe ka ma sigino, ndi kasamalidwe ka kutentha. Malingaliro apangidwe awa amathandizira kukulitsa kudalirika kwathunthu ndi moyo wantchito wazinthu zathu.

Tsatirani Miyezo Yabwino Kwambiri:

Ponena za kuyezetsa, PCB yathu imadutsa njira zosiyanasiyana kuti ikwaniritse miyezo yabwino kwambiri. PCB iliyonse imayesedwa ndi AOI (Automated Optical Inspection), kuyezetsa mawaya anayi, kuyesa mosalekeza, ndi kuyesa kagawo ka mkuwa. Mayesowa amaonetsetsa kuti PCB yathu ikugwira ntchito mokwanira ndipo imakwaniritsa zofunikira zonse. Ndi Capel's 2-layer regid-flex PCB, simungayembekeze chilichonse koma kuchita bwino komanso kudalirika.

Njira ya AOI (Automated Optical Inspection) imagwiritsa ntchito njira zojambulira zapamwamba kuyang'ana ma PCB ngati ali ndi vuto lililonse kapena zosagwirizana ndi kugulitsa, kuyika kwa zigawo ndi zolumikizira zonse. Njira yodziyendera yokhayi yowunikira imatithandiza kuzindikira mwachangu komanso molondola zomwe zingachitike, kupulumutsa nthawi ndi khama.

Kuyesa mawaya anayi ndi sitepe ina yofunika kwambiri pakuwongolera khalidwe lathu. Njira yoyeserayi imatsimikizira kulondola komanso kukhulupirika kwa kulumikizana kwamagetsi pa PCB. Poyesa kuchuluka kwa kukana ndikuyerekeza ndi zomwe zidakonzedweratu, titha kuzindikira zovuta zilizonse zomwe zingachitike ndi dera. Izi zimatithandiza kuonetsetsa kuti PCB idzachita modalirika pansi pazikhalidwe zosiyanasiyana.

Kuyesa kopitilira ndikofunikira kuti muwonetsetse kuti PCB ya 2-layer rigid-flex PCB ikugwira ntchito. Mayesowa amafufuza zotsegula kapena zazifupi zomwe zingakhudze magwiridwe antchito onse a PCB. Pogwiritsa ntchito panopa ndikuyesa yankho lonse, tikhoza kuzindikira mwamsanga zolakwika zilizonse zomwe zingafunike kuwongolera PCB isanavomerezedwe kuti igwiritsidwe ntchito.

Kuphatikiza apo, timayesa mikwingwirima yamkuwa kuti tiwonetsetse kuti zomwe zili pa PCB zilibe vuto lililonse kapena zosokoneza. Njira yoyeserayi imatithandiza kuonetsetsa kuti zolumikizira zamagetsi pa bolodi ndi zamphamvu komanso zodalirika, kuwonetsetsa kuti koboti yanu yosinthira ikugwira ntchito bwino komanso imakhala ndi moyo wautali.

Poyika ma board athu a 2 Layer Rigid-Flex pamachitidwe oyesawa, titha kunena molimba mtima kuti zogulitsa zathu zimakwaniritsa miyezo yapamwamba kwambiri. Timayesetsa kupereka ma PCB omwe samangogwira ntchito mosalakwitsa, komanso amawonetsa kukhazikika komanso kudalirika. Ndi PCB ya Capel's 2-layer rigid-flex PCB, mutha kukhala ndi chidaliro pakugwira ntchito komanso moyo wautali wa kowuni yanu yosinthira.

katswiri Flex Rigid Pcb Manufacturer

Mafotokozedwe Aukadaulo A PCB Yathu Yolimba-Flex:

Tsopano tiyeni tikambirane zaukadaulo wa PCB yathu yolimba-flex. Ndi 2 wosanjikiza dera bolodi ndi mzere m'lifupi ndi katayanitsidwe mzere wa 0.15mm/0.1mm. Kukula kwa mbale kumakhala ndi 0.15mm FPC (Flexible Printed Circuit) ndi 1.6mm T (Kunenepa) wosanjikiza. Makulidwe amkuwa ndi 1OZ, omwe amapereka madulidwe abwino kwambiri komanso kutumiza ma siginecha. Makulidwe a kanemayo ndi 50UM, kuwonetsetsa kusinthasintha koyenera popanda kusokoneza kulimba. Chithandizo chapamwamba ndi ENIG 2-3uin, kupititsa patsogolo mawonekedwe a PCB. Ndi lamulo lololera la 0.1mm, PCB yathu imakwaniritsa miyezo yolondola kwambiri.

Kuphatikiza pazidziwitso zaukadaulo pamwambapa, ma board athu olimba-flex amayesedwa mozama ndikuwunika kuti awonetsetse kuti akugwira ntchito ndikukwaniritsa miyezo yabwino.

Unikani Kayendetsedwe ka Magetsi:

Kuti tiwone momwe magetsi a PCB amagwirira ntchito, timayesa magetsi. Izi zimaphatikizapo kugwiritsa ntchito ma voltage osiyanasiyana ndi magawo apano pagawo ndi kuyeza kuyankhidwa kuti zitsimikizire kuti ma siginecha amagetsi akuyenda bwino popanda kusokoneza kapena kupatuka kulikonse. Kuyesaku kumatithandiza kutsimikizira kuti PCB ikukwaniritsa zofunikira ndipo imatha kutumiza ma signature modalirika.

Unikani Kukhazikika Kwamakina Ndi Kusinthasintha:

Pofuna kuyesa kulimba kwa makina ndi kusinthasintha kwa PCB, mayesero a bend ndi bend anachitidwa. Mayeserowa amatengera zochitika zenizeni padziko lapansi ndikuwunika momwe PCB ingapirire kuzungulira ndi kupindika mobwerezabwereza. Poyesa mayesowa pa PCB yokhazikika, timawonetsetsa kuti imasunga umphumphu wake komanso magwiridwe antchito ngakhale pamavuto.

Zochitika Zachilengedwe:

 

Pankhani ya magwiridwe antchito a chilengedwe, ma board athu olimba-flex adayesedwapo ndi chilengedwe. Izi zimaphatikizapo kuwonetsa PCB kuzinthu zosiyanasiyana zachilengedwe monga kutentha, chinyezi ndi kugwedezeka kuti awone kuthekera kwake kupirira zovuta zogwirira ntchito. Kuyesa uku kumatithandiza kuonetsetsa kuti PCB izichita modalirika komanso mosasinthasintha m'malo osiyanasiyana.

Mulingo Wapamwamba Kwambiri Ndi Wolondola:

 

Kuonjezera apo, timagwiritsa ntchito ndondomeko yoyendetsera bwino nthawi yonse yopangira zinthu kuti tiyang'ane ndi kuthetsa vuto lililonse lomwe lingakhalepo kapena kupatuka. Izi zimawonetsetsa kuti ma PCB athu okhwima osinthika amapangidwa molunjika komanso molondola kwambiri, akukwaniritsa miyezo yolimba kwambiri yamakampani.

Pophatikiza kuyesaku ndi njira zowongolera zabwino, titha kunena molimba mtima kuti ma board athu olimba-flex amapereka magwiridwe antchito apamwamba, olimba komanso odalirika. Kaya ndi zamagalimoto, zakuthambo kapena mafakitale ena aliwonse, ma PCB athu amapangidwa kuti azipereka magwiridwe antchito apamwamba pamapulogalamu ofunikira.

Kutentha Kwabwino Kwambiri Kwamagetsi, Kukaniza Kutentha, Ndi Mphamvu Zamakina:

Pankhani ya zipangizo, timagwiritsa ntchito Shengyi TG170 copper-clad laminate. Izi zimapereka kutsekemera kwabwino kwamagetsi, kukana kutentha, komanso mphamvu zamakina, zomwe zimapangitsa kuti zikhale zoyenera pamagalimoto. Ndi PCB ya Capel's 2-layer rigid-flex PCB, mutha kukhala ndi chidaliro kuti giya yanu yosinthira giya imagwira ntchito bwino ndikupirira kuvala ndi kung'ambika tsiku lililonse.

Choyamba, zinthuzo zimapereka chitetezo chabwino kwambiri chamagetsi, kuonetsetsa kuti PCB imasunga kukhulupirika koyenera popanda kusokoneza kapena kutayikira. Izi ndizofunikira kwambiri pamakina osinthira magalimoto, chifukwa nthawi zambiri amafunikira malumikizano olondola komanso odalirika amagetsi kuti azigwira ntchito bwino.

Chachiwiri, Shengyi TG170 laminate ali kwambiri kutentha kukana. M'malo amagalimoto, chosinthiracho chimatha kukhala pachiwopsezo chambiri, makamaka pafupi ndi injini kapena m'malo omwe dzuwa limakhala lolunjika. Ma PCB athu adapangidwa kuti azitha kupirira kutentha kwambiri popanda kusokoneza magwiridwe antchito awo kapena moyo wautali.

Pomaliza, zinthuzo zimakhala ndi mphamvu zamakina. M'magalimoto agalimoto, zosintha zimatha kusinthidwa nthawi zonse, kugwedezeka, komanso kugwedezeka mukamagwiritsa ntchito. Ndi Shengyi TG170 laminate, ma PCB athu amatha kupirira kupsinjika kwamakina kotere ndikusunga umphumphu wawo, ndikuwonetsetsa kuti magwiridwe antchito odalirika komanso okhalitsa pamikhalidwe yovutayi.

 

PCB yathu yosasunthika sikoyenera kungoyendetsa zida zamagalimoto komanso imagwiranso ntchito pamagalimoto osiyanasiyana opangidwa ku Japan. Kusinthasintha kwa PCB yathu kumapangitsa kuti ikhale yolumikizidwa mosasunthika pamakina osiyanasiyana amagalimoto. Kaya muli ndi sedan, SUV, kapena galimoto yamasewera, PCB yathu ikwanira bwino ndikukulitsa luso lanu loyendetsa.

Kukwaniritsa Makasitomala:

Kuti titsimikizire kukhutitsidwa kwamakasitomala, timayesa mozama zazinthu ndikuwongolera khalidwe. Gulu lathu la akatswiri limagwira ntchito mwakhama kuti lipereke mapepala ozungulira odalirika komanso apamwamba omwe amakumana ndi kupitirira zomwe makasitomala amayembekezera. Kudzipereka kwathu pakuchita bwino kwatipanga kukhala mnzake wodalirika pantchito yamagalimoto.

Pomaliza, PCB ya Capel's 2-layer rigid-flex PCB ndiye yankho lomaliza la zida zosinthira zida zamagalimoto. Ndi kumamatira kwake kwakukulu, kudalirika kwambiri, komanso luso laukadaulo, PCB yathu imakweza luso lanu loyendetsa. Kaya ndinu okonda magalimoto, katswiri wothamanga, kapena woyenda tsiku ndi tsiku, PCB yathu idapangidwa kuti izitha kupirira zovuta zamagalimoto amakono. Sankhani Capel kuti mukhale ndi mwayi wosuntha komanso wodalirika wosinthira zida.

 


Nthawi yotumiza: Aug-17-2023
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