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PCBs Assembly

CAPEL SMT Assembly Service

Ma FPC & PCBs & Rigid-Flex PCBs

Capel-SMT-Assembly-Service1

Expedited PCB Assembly Services

√ 1-2 masiku mwamsanga kutembenukira pcb msonkhano chitsanzo
√ Masiku 2-5 zida zapaintaneti kuchokera kwa ogulitsa odalirika
√ Kuyankha mwachangu kwa chithandizo chaukadaulo ndi upangiri
√ Kusanthula kwa BOM kuti muwonetsetse kufanana kwazinthu ndi kukhulupirika kwa data

MSONKHANO WA SMT

Quick Turn Prototype
Mass Production
Pambuyo-Kugulitsa Service 24 pa intaneti

CAPEL Production process

Kukonzekera Kwazinthu→ Kusindikiza kwa Solder Paste→ SPI→ IPQC→ Surface Mount Technology→ Reflow Soldering

Chitetezo ndi Kupaka ← Pambuyo Kuwotcherera ← Kuwotchera Wave ← X-ray ←AOI ← Kuyesa Kwambiri kwa Artide

Capel Production Process01

CAPEL SMT/DIPmzere

● IQC(Incoming Quality Control)

● IPQC(ln-process Quality Control)/FAl test

● Kuyang'ana kowoneka pambuyo pa ng'anjo ya reflow / AOl

● Zida za CT

● Kuyang'ana m'maso musanayambe uvuni wa reflow

● QA kufufuza mwachisawawa

● OQC (Out-going Quality Control)

Capel Production Process02

CAPELMalingaliro a kampani SMT FACTORY

● Mawu A pa Intaneti Mphindi

● 1-2Days mwamsanga kutembenukira pcb msonkhano chitsanzo

● Kuyankha mwachangu pa chithandizo chaukadaulo ndi upangiri

● Kusanthula kwa BOM kuti muwonetsetse gawo

● kufanana ndi kukhulupirika kwa deta

● 7*24 Utumiki Wamakasitomala Paintaneti

● Unyolo Wopereka Zinthu Wapamwamba

Capel Production Process03

CAPELAKATSWIRI OYANKHULA

● PCB Fabrication

● Zigawo Zowawa

● Msonkhano wa SMT&PTH

● Mapulogalamu, Mayeso a Ntchito

● Msonkhano wa Chingwe

● Chovala Chokhazikika

● Enclosure Assembly etc.

CAPEL PCB Assembly Process Kutha

Gulu Tsatanetsatane
Nthawi yotsogolera   Maola a 24 Prototyping, nthawi yobweretsera kagulu kakang'ono ndi pafupifupi masiku 5.
PCBA luso   SMT patch 2 miliyoni points/tsiku, THT 300,000 points/tsiku, 30-80 orders/tsiku.
Components Service Turnkey Ndi okhwima ndi ogwira chigawo kasamalidwe kasamalidwe kazinthu, timatumikira mapulojekiti PCBA ndi ntchito mtengo wapamwamba.Gulu la akatswiri ogula zinthu komanso ogwira ntchito odziwa bwino ntchito yogula zinthu ali ndi udindo wogula ndi kuyang'anira zigawo za makasitomala athu.
Zopangidwa kapena Zoperekedwa Ndi gulu lamphamvu loyang'anira zogula ndi chigawo chothandizira, Makasitomala amatipatsa zigawo, timachita ntchito yosonkhanitsa.
Kombo Landirani zigawo kapena zigawo zapadera zimaperekedwa ndi makasitomala.komanso zigawo zothandizira makasitomala.
Mtundu wa PCBA Solder SMT, THT, kapena PCBA soldering services onse.
Solder Paste/Tin Wire/Tin Bar otsogolera komanso opanda lead (ogwirizana ndi RoHS) PCBA processing services.Komanso kupereka makonda solder phala.
Stencil laser kudula stencil kuonetsetsa kuti zigawo monga yaing'ono phula ICs ndi BGA kukumana IPC-2 Maphunziro kapena apamwamba.
Mtengo wa MOQ 1, koma timalangiza makasitomala athu kuti apange zitsanzo zosachepera 5 kuti aziwunika komanso kuyesa kwawo.
Kukula Kwagawo • Zigawo zopanda kanthu: ndife oyenerera inchi 01005 (0.4mm * 0.2mm), 0201 zigawo zazing'ono ngati izi.
• Ma IC olondola kwambiri monga BGA: Titha kuzindikira zigawo za BGA ndi Min 0.25mm motalikirana ndi X-ray.
Phukusi la Chigawo reel, tepi yodula, machubu, ndi mapaleti azinthu za SMT.
Kulondola Kwambiri kwa Phiri la Zigawo (100FP) Kulondola ndi 0.0375mm.
Mtundu wa PCB wogulitsidwa PCB (FR-4, chitsulo gawo lapansi), FPC, Rigid-flex PCB, Aluminium PCB, HDI PCB.
Gulu 1-60 (wosanjikiza)
Zolemba malire processing m'dera 545 x 622 mm
Minimumboard thickness 4 (wosanjikiza) 0.40mm
6 (wosanjikiza) 0.60mm
8 (wosanjikiza) 0.8mm
10 (wosanjikiza) 1.0mm
Mzere wocheperako 0.0762 mm
Malo ocheperako 0.0762 mm
Kabowo kakang'ono ka makina 0.15 mm
Bowo khoma mkuwa makulidwe 0.015 mm
Metallized kabowo kulolerana ± 0.05mm
Kubowo kopanda zitsulo ± 0.025mm
Kulekerera kwa dzenje ± 0.05mm
Dimensional kulolerana ± 0.076mm
Mlatho wocheperako wa solder 0.08 mm
Insulation resistance 1E+12Ω (zabwinobwino)
Chiŵerengero cha makulidwe a mbale 1:10
Kutentha kwa kutentha 288 ℃ (nthawi 4 mumasekondi 10)
Wopotozedwa ndi kupindika ≤0.7%
Mphamvu zotsutsana ndi magetsi >1.3KV/mm
Anti-kuvula mphamvu 1.4N/mm
Solder kukana kuuma ≥6H
Kuchedwa kwamoto 94v-0
Kuwongolera kwa Impedans ± 5%
Fomu ya Fayilo BOM, PCB Gerber, Sankhani ndi Malo.
Kuyesedwa Asanaperekedwe, tidzagwiritsa ntchito njira zingapo zoyesera ku PCBA yokwera kapena yokwera kale:
• IQC: kuyendera komwe kukubwera;
• IPQC: kuyendera mukupanga, kuyesa kwa LCR kwa chidutswa choyamba;
• Visual QC: kufufuza khalidwe lachizoloŵezi;
• AOI: kusungunula kwa zigawo za zigamba, tizigawo tating'ono kapena polarity ya zigawo;
• X-Ray: fufuzani BGA, QFN ndi zina mwatsatanetsatane mkulu ndi zobisika PAD zigawo zikuluzikulu;
• Kuyesa Kwantchito: Kuyesa ntchito ndi magwiridwe antchito molingana ndi njira zoyeserera za kasitomala ndi njira zowonetsetsa kuti zikutsatira.
Kukonza & Kukonzanso BGA Yathu Yokonza Service imatha kuchotsa bwino malo osokonekera, osakhazikika, ndi BGA yonama ndikuzilumikizanso ku PCB mwangwiro.

 

CAPEL FPC & Flex-Rigid PCB Process Kutha

Zogulitsa Kuchulukana Kwambiri
Kulumikizana (HDI)
Standard Flex circuits Flex Maulendo Okhazikika Okhazikika Rigid Flex Circuit Kusintha kwa Membrane
Standard Panel Kukula 250mm x 400mm Roll mawonekedwe 250mmx400mm 250mmx400mm
mzere m'lifupi ndi Spacing 0.035mm 0.035mm 0.010" (0.24mm) 0.003" (0.076mm) 0.10"(.254mm)
Makulidwe a Copper 9um/12um/18um/35um/70um/100um/140um 0.028mm-.01mm 1/2 oz.ndi kupitilira apo 0.005"-.0010"
Chiwerengero cha Layer 32 Wokwatiwa 32 Mpaka 40
VIA / DILL SIZE
Kubowola Kochepa (Makina) Hole Diameter 0.0004" ( 0.1 mm ) 0.006" ( 0.15 mm) N / A 0.006" (0.15 mm) 10 mil (0.25 mm)
Ochepa Kudzera ( Laser ) Kukula 4 mil (0.1mm) 1 mil (0.025 mm) N / A 6 mil (0.15 mm) N / A
Osachepera Micro Via (Laser) Kukula 3 mil (0.076 mm) 1 mil (0.025 mm) N / A 3 miliyoni (0.076 mm) N / A
Zinthu Zolimba Polyimide / FR4 / Zitsulo / SUS / Alu PET FR-4 / Poyimide PET / Zitsulo/FR-4
Zinthu Zoteteza Mkuwa / siliva Lnk / Tatsuta / Carbon Silver Foil / Tatsuta Copper / Silver Ink/Tattuta/Carbon Silver Foil
Zida Zothandizira 2 mil (0.051 mm) 2 mil (0.051 mm) 10 mil (0.25mm) 2 mil (0.51 mm) 5 mil (0.13 mm)
Kulekerera kwa Zif 2 mil ( .051 mm) 1 mil ( 0.025 mm) 10 mil (0.25mm) 2 mil (0.51 mm) 5 mil (0.13 mm)
SOLDER MASK
Solder Mask Bridge Pakati pa Damu 5 mil ( .013 mm) 4 mil (0 .01mm) N / A 5 mil (0.13 mm) 10 mil (0.25mm)
Solder Mask Registration Tolerance 4 mil ( .010 mm) 4 mil ( 0.01mm) N / A 5 mil (0.13 mm) 5 mil (0.13 mm)
PACHIKUTO
Kulembetsa kwa Coverlay 8 mil5 10 mil 8 mil 10 mil
Kulembetsa kwa PIC 7 mil 4 N / A 7 mil N / A
Kulembetsa Mask a Solder 5 mil 4 N / A 5 mil 5 mil
Pamwamba Pamwamba ENIG / Kumiza Siliva / Kumiza Tin / Golide Plating / malata Plating / OSP / ENEPIG
Nthano
Minimum Kutalika 35 mil 25 mil 35 mil 35 mil Zojambula Zojambula
M'lifupi mwake 8 mil6 8 mil 8 mil
Malo Ocheperako 8 mil6 8 mil 8 mil
Kulembetsa ±5mil ±5mil ±5mil ±5mil
Kusokoneza ± 10% ± 10% ±20% ±10% NA
SRD ( Steel Rule Die )
Kulekerera Kwaulemu 5 mil ( 0.13 mm) 2 mil ( 0.051 mm) N / A 5 mil (0.13 mm) 5 mil (0.13 mm)
Malo ocheperako 5 mil (0.13 mm) 4 mil ( 0.10 mm) N / A 5 mil (0.13 mm) 5 mil (0.13 mm)
Mkati mwa Radiyo 20 mil ( 0.51 mm) 10 mil ( 0.25 mm) N / A 31 mil 20 mil (0.51 mm)
Limbikitsani Kukula Kocheperako 40 mil ( 10.2 mm) 31.5 mil ( 0.80 mm) N / A N / A 40 mil (1.02 mm)
Kulekerera Kukula kwa Punch Hole ± 2mil (0.051 mm) ± 1 mil N / A N / A ± 2 mil (0.051 mm)
Slot Width 20 mil (0.51 mm) 15 mil ( 0.38 mm) N / A 31 mil 20 mil (0.51 mm)
Toleranc wa dzenje kuti afotokoze ± 3 mil ± 2 mil N / A ±4 mil 10 mil
Kulekerera kwa dzenje m'mphepete kuti afotokoze ± 4 mil ± 3 mil N / A ±5 mil 10 mil
Zocheperako za Trace kuti mufotokoze 8 mil5 N / A 10 mil 10 mil