Automotive Flexible PCBs-16 Year Travel of Design & Prototype ndi Fabrication

Onani kusinthika kwaukadaulo wamagalimoto osinthika wa PCB wokhala ndi Capel wopanga, yemwe ali ndi zaka 16 zaukadaulo pakupanga, kupanga ma prototyping ndi kupanga.. Kuyang'ana mozama pa ma PCB a 8-wosanjikiza a HDI achiwiri okhazikika okhazikika, zolemba zolondola, zotsogola.

Tsegulani:

Munthawi yaukadaulo wamagalimoto apamwamba, kufunikira kwamagetsi odalirika, ochita bwino kwambiri kwakwera kwambiri. Ma board osindikizira a Rigid-flex (PCBs) amagwira ntchito yofunika kwambiri pokwaniritsa chosowachi, kupereka kusinthasintha kofunikira, kulimba komanso kugwiritsa ntchito bwino malo pamagalimoto. Pokhala ndi zaka 16 zaukadaulo pakupanga magalimoto osinthika a PCB, ma prototyping ndi kupanga, malo a Capel ali patsogolo pa chitukuko chaukadaulo ichi. M'nkhaniyi, tifufuza za dziko lovuta la ma PCB osinthasintha magalimoto, ndikuwona ulendo wodabwitsa wa Capel ndi kupita patsogolo kwaukadaulo komwe kunawapangitsa kuti afike pachimake chaukadaulo wosinthika wa PCB. Kuchokera pakumvetsetsa zovuta za 8-layer HDI second-order rigid-flex PCBs, kupangidwa mwaluso kwambiri, miyeso yolondola ndi luso lapamwamba la chithandizo chapamwamba, tidzawulula zojambula zochititsa chidwi zomwe zimatanthawuza luso la Capel mu teknoloji yosinthika yamagalimoto ya PCB.

Mutu 1: Kuwulula zovuta za 8-wosanjikiza HDI yachiwiri-order rigid-flex PCB

Ma PCB osinthika ndi ofunikira kwambiri pamakina amakono amagalimoto amitundu yosiyanasiyana omwe amafunikira kudalirika komanso magwiridwe antchito apamwamba. 8-wosanjikiza HDI yachiwiri-pulogalamu yolimba ya PCB imakhazikitsa miyezo yatsopano movutikira, yomwe imafunikira kuphatikizika kogwirizana kwaukadaulo wapam'mphepete komanso mwaluso mwaluso. Akatswiri aluso a Capel adziwa luso lopanga ndi kupanga ma PCB ovutawa, kusonyeza ukadaulo wosayerekezeka pakupanga masanjidwe osanjikiza, kudzera pamapangidwe ndi kusankha zinthu. Pomvetsetsa bwino za kutentha, makina ndi magetsi opangira magalimoto, Capel amaonetsetsa kuti mbali iliyonse ya mapangidwe a PCB ikukwaniritsa zofunikira zamakampani opanga magalimoto.

Mutu 2: Kulondola Kwamapangidwe Azinthu ndi Kukhulupirika Kwamagawo

Zida zomwe zimagwiritsidwa ntchito mu PCB zosinthika zamagalimoto zimagwira ntchito yofunika kwambiri pakuzindikira momwe amagwirira ntchito, kudalirika komanso moyo wautali. Kugwiritsiridwa ntchito kwa Capel kwa polyimide (PI), mkuwa, zomatira ndi FR4 kumaphatikizapo kufunikira kwa kulimba ndi magwiridwe antchito. Chilichonse chimasankhidwa mosamala kuti chipirire zovuta zogwirira ntchito zomwe zimapezeka m'magalimoto, kuwonetsetsa kuti PCB yosinthika imapereka magwiridwe antchito apamwamba m'mikhalidwe yonse. Kuphatikiza apo, m'lifupi mwake, kutalika kwa mizere ndi makulidwe a bolodi kumawonetsa kudzipereka kwakukulu kwa Capel ku kulondola kwazithunzi komanso kusasinthika, zomwe ndizofunikira kuti zitsimikizire kuti magwiridwe antchito ndi ogwirizana mkati mwa makina amagalimoto.

Mutu 3:Zovuta za Mapangidwe a Hole ndi Kukonzekera Pamwamba

Zojambula zovuta za dzenje mu ma PCB osinthika ndizofunikira kuti zitsimikizire kulumikizana ndi magwiridwe antchito azinthu zamagetsi. Ukatswiri wa Capel pakupanga ndi kukhazikitsa akhungu, kukwiriridwa, ndi kuwotcha kudzera m'madzaza amatsimikizira kudzipereka kwawo kuti akwaniritse kukhulupirika kwa ma siginecha ndi magwiridwe antchito amagetsi. Kuphatikiza apo, ukadaulo wa electroless nickel immersion gold (ENIG) wokhala ndi zokutira za 2-3uin Ultra-woonda kwambiri ukuwonetsa kudzipereka kwa Capel pakuwongolera kudalirika, kugulitsa komanso mtundu wonse wa ma PCB osinthika ogwiritsira ntchito magalimoto.

Mutu 4:Kuchita Upainiya MwaukadauloZida Zopanga Zinthu ndi Kuwongolera Kulekerera

Kupanga ma PCB osinthika agalimoto kumafuna kusakanikirana kosasunthika kwa njira zapamwamba komanso miyeso yolimba yowongolera. Zaka 16 za Capel zakhala zikupanga luso lopanga zinthu zodziwika bwino, zodalirika komanso zogwira mtima. Kampaniyo imatsatira kulolerana kolimba, yokhala ndi giredi yololera ya ± 0.1mm, yomwe imatsimikizira kudzipereka kwawo kosasunthika pakulondola kosasunthika ndi mtundu ndi PCB iliyonse yosinthika yomwe amapanga. Kuyambira pobowola mpaka plating, kujambula mpaka kuyika ndi kukonza komaliza, njira yopangira ya Capel imaphatikizapo luso laukadaulo komanso kuchita bwino kwambiri.

Chaputala 5 Zofunikira za zaka 16: luso, ukatswiri komanso luso

Mbiri ya zaka 16 ya fakitale ya Capel monga wopanga magalimoto osinthika a PCB ndi umboni wa kudzipereka kwawo kosasunthika pakuchita bwino, luso komanso kukhutiritsa makasitomala. Ukadaulo womwe wapezeka pakupanga magalimoto osinthika a PCB, kupanga ma prototyping ndi kupanga kumawonetsa ukatswiri komanso luso, kulimbitsa udindo wawo monga mtsogoleri wamakampani. Kugwirizana kwa luso lapamwamba la njira za Capel, ukadaulo wapamwamba komanso kudzipereka pakusintha kosalekeza kwapangitsa kampaniyo kukhala bwenzi lodalirika la OEMs zamagalimoto ndi ogulitsa padziko lonse lapansi.

Magalimoto Flex PCB Design & Prototyping ndi Fabrication Njira

Mutu 6: Mapeto: Tsogolo la PCB zosinthika zamagalimoto ndi mzimu wosagonja wa Capel

Pamene ukadaulo wamagalimoto ukupitilirabe kupitilira muyeso, ntchito ya ma PCB osinthika imakhala yofunika kwambiri. Ndi zaka za 16 za luso, fakitale ya Capel ili patsogolo pa chitukuko chamakono, choyendetsedwa ndi mzimu wosasunthika wa zatsopano, zolondola komanso zosinthika. Njira yonse kuyambira pakupanga malingaliro mpaka kupanga ma prototyping ndi kupanga komaliza kukuwonetsa kudzipereka kosasunthika kwa Capel pakupita patsogolo kwaukadaulo komanso kukhutira kwamakasitomala. Pamene makampani amagalimoto akupita ku tsogolo lomwe limadziwika ndi kudziyimira pawokha, kulumikizana, komanso kuyika magetsi, ukatswiri wa Capel mosakayikira upitiliza kupanga ndikutanthauziranso gawo laukadaulo wamagalimoto osinthika a PCB.

Zonse zanenedwa

Zaka 16 za Capel pakupanga magalimoto osinthika a PCB, ma prototyping ndi kupanga zidawoneka bwino kukhala mwambo wopambana, luso komanso luso. Kudziwa kwawo zovuta za 8-wosanjikiza HDI yachiwiri yolimba-flex PCB, kapangidwe kazinthu zolondola, njira zopangira zotsogola komanso kudzipereka kosasunthika pakukhutiritsa makasitomala kwawapanga kukhala mtsogoleri wosayerekezeka muukadaulo wamagalimoto wosinthika wa PCB. Pamene makampani opanga magalimoto akukwera m'malire atsopano azinthu zatsopano, luso la Capel lidzapitirizabe kukhala maziko odalirika pakupita patsogolo kwaukadaulo.