New Energy Vehicle FPC-Flex PCB Prototyping and Manufacturing-Case Study Analysis

Dziwani momwe ukadaulo wotsogola wa Capel wa FPC-Flex PCB umakumana ndi zovuta kupanga2-wosanjikiza Flex PCBs yamagalimoto atsopano amphamvumatabwa a chitetezo cha batri. Lowani mu luso laukadaulo komanso kukhudzidwa kwamakampani pa kafukufuku wopambana uyu.

yambitsani

Magalimoto amagetsi atsopano monga magalimoto amagetsi ndi magalimoto osakanizidwa ali patsogolo pa zoyendetsa zachilengedwe. Ndi kupita patsogolo kwa ukadaulo, magalimoto amagetsi atsopano ali ndi zofunikira zochulukirapo zamagawo amagetsi apamwamba, odalirika, komanso ogwira mtima. Ma PCB osinthika (mabwalo osindikizidwa osinthika) amagwira ntchito yofunika kwambiri pamagalimoto awa, makamaka pamapulogalamu monga ma board oteteza mabatire. M'nkhaniyi, tiwona mozama momwe ukadaulo wa Capel wotsimikiziridwa wa FPC ndi njira zatsopano zothetsera mavuto omwe makasitomala amakumana nawo pamagalimoto.galimoto yatsopano yamagetsi 2-wosanjikiza flexible PCB kupanga.

Zovuta zamakasitomala

Makasitomala, wopanga makina opanga magalimoto atsopano, adakumana ndi zovuta zazikulu popanga ma PCB a 2-layer flexible ma board oteteza mabatire. Zofunikira zenizeni za PCB yosinthika ndi izi:

Zipangizo: Ma PCB osinthika amayenera kupangidwa pogwiritsa ntchito polyimide (PI) monga gawo lapansi ndi mkuwa amatsata ndi zomatira ngati cholumikizira.
M'lifupi mwa mizere ndi katalikidwe ka mizere: M'lifupi mwa mizere ndi kutalika kwa mizere ziyenera kukhala zolondola kufika pa 0.2mm/0.25mm kuti zitsimikizire kukhulupirika ndi magwiridwe antchito a dera.
Makulidwe a mbale: Makulidwe a mbale amanenedwa ngati 0.25mm +/- 0.03mm, kumafuna kutsata mosamalitsa kulolerana kowoneka bwino.
Bowo Lochepa: PCB imafuna kukula kwa dzenje la 0.1 mm kuti igwirizane ndi zofunikira.
Chithandizo cha Pamwamba: Electroless Nickel Immersion Gold (ENIG) chithandizo chapamwamba chapamwamba chimaperekedwa chifukwa cha kayendetsedwe kabwino kake komanso kukana dzimbiri.
Kulekerera: Makasitomala amafunikira kulekerera kolimba kwa ± 0.1mm kuti akwaniritse miyeso yolondola komanso yolondola ya board.

Mayankho a Capel ndi luso laukadaulo

Gulu la akatswiri odziwa zambiri la Capel la akatswiri a FPC limasanthula mosamala zosowa za makasitomala ndikupanga njira zatsopano zothanirana ndi kupitilira zomwe polojekiti ikufuna. Umu ndi momwe luso laukadaulo la Capel komanso luso lake limasonyezera kupambana kwake pothana ndi zovuta zamakasitomala:

Kusankha Zida Zapamwamba ndi Kugula: Kudziwa mozama kwa Capel za katundu ndi machitidwe a polyimide, mkuwa ndi zomatira zimathandiza kusankha mosamala ndi kugula. Zida zapamwamba zimasankhidwa kuti zitsimikizire kudalirika, kusinthasintha ndi kukhazikika kwa kutentha kwa ma PCB osinthika, omwe ndi ofunikira pakugwiritsa ntchito mphamvu zatsopano zamagalimoto.

Njira Zopangira Zolondola: Malo opangira zida zapamwamba za Capel ndi ukadaulo mu FPC prototyping ndi njira zopangira zimathandizira kukhazikitsidwa bwino kwa mizere yodziwika bwino, mizere yotalikirana, makulidwe a bolodi ndi kukula kwa dzenje. Zida zamakono komanso njira zoyendetsera bwino zamakhalidwe zimagwiritsidwa ntchito kuti zikwaniritse zolondola komanso zosasinthika pa PCB iliyonse yosinthika.

Chithandizo Chapamwamba Kwambiri: Kugwiritsa ntchito mankhwala a Electroless Nickel Immersion Gold (ENIG) kumachitidwa mosamala kwambiri komanso motsatira miyezo yamakampani. Njira yochizira pamwamba ya Capel imapereka ma conductivity, solderability ndi kukhazikika kofunikira kuti akwaniritse zofunikira zamagalimoto zamakono zamagalimoto.

Kulekerera Kulekerera ndi Chitsimikizo Chabwino: Kudzipereka kwa Capel pakukhalabe ndi kulekerera kolimba kwa ± 0.1mm kumawonetsedwa kudzera m'mapulogalamu otsimikizira bwino kwambiri. Gawo lililonse lazinthu zopangira zimawunikiridwa mwamphamvu kuti zitsimikizire kuti PCB yomalizidwa ya 2-layer flexible PCB imakhala yolondola kwambiri komanso yodalirika, ikukwaniritsa miyezo yokhazikika yamagalimoto atsopano amagetsi.

Case Study Analysis: Kupambana kwa Makasitomala ndi Impact yamakampani

Kugwirizana kwa Capel ndi makasitomala kwapanga ma PCB apamwamba kwambiri a 2-layer flexible PCBs omwe amaposa zomwe makampani amayembekezera. Kugwira ntchito mwamphamvu komanso kulondola kwa ma PCB osinthika opangidwa kwathandizira kwambiri makasitomala atsopano amagetsi oteteza mabatire amagetsi, kuwongolera chitetezo ndi magwiridwe antchito amagetsi agalimoto.

Mphamvu zaukadaulo ndi zatsopano zomwe zili muukadaulo waukadaulo wa Capel wokhwima wa FPC zinali zofunika kwambiri pakuyendetsa polojekitiyi kuti ikhale ndi zotsatira zabwino. Kuthekera kwa Capel kumapereka mayankho osinthika a PCB mosalekeza mkati mwa kulolerana kolimba komanso zofunikira zenizeni zikuwonetsa mphamvu za Capel mderali. Zotsatira za mgwirizanowu zimapitilira kupambana kwamakasitomala mwachindunji komanso zikuwonetsa gawo lakupanga kwapamwamba kwa FPC popititsa patsogolo chitukuko chamakampani opanga magalimoto atsopano.

Kudzipereka kwa Capel pakusintha kosalekeza komanso luso lazopangapanga za FPC ndi kupanga kwatsimikizira kukhala kothandiza pakukwaniritsa zosowa zomwe zikusintha nthawi zonse pagawo lamagetsi atsopano amagetsi. Kafukufukuyu akuwonetsa kudzipereka kwa Capel popereka njira zodalirika, zogwira ntchito kwambiri komanso zosinthidwa makonda kuti akweze mipiringidzo ya PCB yosinthika pamsika wamagalimoto atsopano omwe akukula mwachangu.

New Energy Vehicle PCB Manufacturing process

Pomaliza

M'malo osinthika aukadaulo watsopano wamagalimoto amagetsi, gawo la FPC-Flex PCB prototyping ndi kupanga silinganyalanyazidwe. Kafukufuku wopambana wa Capel akuwonetsa luso laukadaulo ndi luso lomwe limathandizira ukadaulo wake wa FPC. Pothetsa vuto lenileni lopanga ma PCB osinthika a 2-layer flexible ma board amagetsi amagetsi amagetsi amagetsi, Capel samangowonetsa luso lake komanso amathandizira kupititsa patsogolo zamagetsi zamagalimoto.

Pamene makampaniwa akupitirizabe kusintha, mgwirizano wosasunthika pakati pa Capel ndi makasitomala ake akuwonetsa kuthekera kwa njira zothetsera FPC zoyendetsa zatsopano, zogwira ntchito komanso chitetezo m'magalimoto atsopano amphamvu. Kusanthula kwa zochitika kumawonetsa kufunikira kofunikira kwa ukatswiri waukadaulo, kupanga zolondola komanso kudzipereka kosasunthika pazamagetsi zamagalimoto zomwe zimasintha nthawi zonse. Ndi malingaliro ake okhudzana ndi makasitomala komanso kufunafuna kuchita bwino, Capel akupitiriza kukhazikitsa miyezo yatsopano ya FPC-Flex PCB yopanga makampani opanga magalimoto atsopano.

Nkhaniyi ikupereka zidziwitso zofunikira pakugwirizana kwapakati pakati pa teknoloji ya FPC-Flex PCB ndi mphamvu zatsopano zamtsogolo zamagalimoto, ndikuyika Capel kukhala mtsogoleri popereka njira zothetsera mphamvu zoyendera m'badwo wotsatira wa kayendetsedwe ka chilengedwe.